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DRUG PRODUCT
Vial Filling & Lyophilization
Vial Filling, Capping & Lyophilization Under Barrier Isolation
The automated vial filling line at Cook Pharmica has an annual capacity of 15 million vials and is fully enclosed in a barrier isolator, ensuring an aseptic filling environment. The line is flexible, accommodating either time-pressure filling or filling by peristaltic pump. For products that require lyophilization, there is a 250 sq ft lyophilizer integrated with the vial line within the barrier isolator. This setup allows for automated vial loading and unloading, and for a simple and practical process. By utilizing product and component pass-throughs and unidirectional flow, good CGMP practices and processes are further reinforced.
Quick Capability Reference
| Product Types |
Large molecule,small molecule, vaccines |
| Vial Sizes |
2-20 mL |
| Filling Speed |
50-150 vials/minute depending on vial size |
| Annual Capacity |
15 million units |
| Lyophilization Capacity |
250 ft² |
| Manufacturing Scale |
Commercial and clinical |
| Other Features |
Automated lyophilizer loading and unloading, capper under barrier isolator, cool zone sterilization (tunnel), integrated material transfer chamber, recirculation capabilities for suspensions, 100% nondestructive weight control |
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ONE SOURCE
ONE LOCATION
How can our one-source, one-location model simplify your contract manufacturing?
Contact us to learn more
Vial Line Tour
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